TECHNOLOGY – KANEKO Manufacturing Co.,Ltd.

KANEKO’S HIGH-PRECISION MACHINING

KANEKO’S HIGH-PRECISION MACHINING

Kaneko’s High-precision machining

We carry out a wide range of high-precision machining work from medical equipment, aviarion, optical equipment, and various research & development.

LONG TERM RECORD OF BUSINESS TRANSACTION

The company is located in the capital “Saitama city” where is adjacent prefecture of international city Tokyo. KANEKO has over 60 years experience in machining of metal, resin, ceramic and, assembly of high-precision components. With over 40 years experience in the endoscopic field and, 30 years experience in aviation field, KANEKO will always provide the best solution and result.

RESEARCH AND DEVLOPMENT PROJECT

We calculate the labor cost which is the dominant element of the development costs in separate from the product cost. Therefore, We can undertake high difficulty of projects involving research and development is not limited to the aircraft and rocket parts, while suppressing the product cost. If you are having any problems with your current situation, please feel free to contact us.

JAPANESE QUALITY = WORLD LEVEL QUALITY

KANEKO has certified for both the medical equipment quality of ISO 13485 and aerospace quality of JIS Q 9100 (Mutual authentication to US AS9100 and the European EN9100).
We offer a high precision machining and assembly technology based on our double certification of both fields.

Machining example

Medical components

Aviation equipment parts

Machinable ceramic parts

Reserch & Devlopment

High-precision machining for medical components

Curved surface processing with oblique machining for multifaceted targets. We Optimal cutting conditions for small-diameter parts and focus on saw kerfs.

Oblique machining for SUS multifaceted parts

Endoscope distal tip
SUS303│3x3x10mm

Curved surface processing with oblique machining for multifaceted targets. Burr-free machining with long tools and by keeping a close eye on kerfs and chipping.

Oblique machining for plastics multifaceted parts

Endoscope distal tip
Super engineering plastics│φ10×30mm

Curved surface processing with oblique element, which benefits the reduction of post-process deburring work.

SUS multifaceted, oblique machining

Endoscope distal tip
SUS303│φ13x20mm

Processing of thin-walled, hollow parts with multifaceted, oblique machining. The use of a small diameter cutting element enables the processing, which does not cause any deformation or damage.

Thin-walled
hollow plastic parts

Endoscope accessories
Super engineering plastics│Φ3x10mm

Dedicated jig realized burr-free finish even for extremely small parts.

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Small & Tiny
parts machining

Endoscope optical parts
Alminium/ Brass│1.4mm～5mm

Trying thin-wall machining technology to the limit realized thickness of 0.05mm.

Extremely thin
machining

Sample for thin wall parts
SUS303│φ13 x t0.05mm

Burr-free processing is realized with a ingenuity of using optimum tools.

Small & Tiny
parts machining

Endoscope equipment
Alminium, SUS, Brass│1.2mm～5mm

Finishing for medical equipment parts

Burr-free finish is realized even on extremely small parts; during the machining process, they are framed securely in a dedicated jig.

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Stainless Steel
micro-fabrication

Endoscope distal tip
SUS303│1x3x3mm

A dedicated deburring blade, which we developed in-house, enables eliminating burr formation around numerous holes.

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Oblique machining for SUS multifaceted parts

Endoscope distal tip
SUS303│10x10x15

Using jigs specially designed for target parts, we perform buff-polishing to create surface gloss while preventing deformation.

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Oblique machining for
plastic parts

Endoscope distal tip
Super engineering plastics│φ7×25mm

Each surface of the stepped holes is polished by hand so that the surface roughness is uniformed up to the edge of the hole.

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Oblique machining for
plastic parts

Endoscope distal tip
Super engineering plastics│φ5～12mm

Assembly

The wire must not be bent when being attached to the lever in the target part’s internal mechanism. Also the rubber ring must be treated carefully in order to prevent breaking.

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Bonded assembly

Endoscope distal tip
SUS303 etc.│13x13x30mm

Special attention must be paid to keep the inner rubber valve intact for airtightness and keep the bonding agent from running off during the assembly, which may affect the actuating part of the product.

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Press-fit assembly

Endoscope accessories
SUS303│20x40x35mm

Meticulous care must be taken during the assembly work, as the tiniest misalignment can lead to failure in device operation.

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Press-fit assembly

Endoscope accessories
SUS303 etc.│95x140x30mm

Caution must be exercised that the right amount of a filler material is evenly applied as well as heat is uniformly applied to prevent possible discoloring.

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Brazed assembly

Endoscope operating section
SUS303│15x40x40mm

High-precision machining for aviation parts

Processing of multifaceted parts with multi-angle deep engraving. High-precision machining has achieved a fit tolerance of h6.

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Machining for multifaceted
aluminum parts

Aircraft nose parts
A6061│160x150x60mm

Our high-speed processing enables the reduction of machining time and even costs for aircraft components with curved surfaces.

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High-speed machining
for curved aluminum parts

Aircraft wing parts
A7075│1000×80×30mm

Thin-wall-processing on the difficult-to-machine material (titanium alloy) is realized by alternate turning and machining with reducing strain.

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Machining for titanium
thin-walled parts

Prototype
Titanium│Φ150x35mm

Lower-cost processing of precipitation hardened stainless steel than ever before for mass production.

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Machining for
stainless steel parts

Aircraft parts
SUS630 | 220x230x30mm

Need to process without any mis- take.Dispite of difficult processing item due to irregularly shaped, We have successfully set up of machining condi- tions based on our know how.

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Machining for
Special cast material

Aircraft parts
SUS304 | 150x350x150mm

Need to process without any mistake.Dispite of difficult processing item due to irregularly shaped, We have successfully set up of machining conditions based on our know how.

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Machining for aluminum
thin-walled parts

Artificial satellite parts
A7075 | 150x150x150mm

Need to process without any mistake.Dispite of difficult processing item due to irregularly shaped, We have successfully set up of machining conditions based on our know how.

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Machining for aluminum
thin-walled parts

Artificial satellite parts
A7075 | 200x300x150mm

High-precision machining for machinable ceramic parts

Deep-groove processing (up to 10 times the length of tool diameter) of fragile material based on optimal cutting conditions.

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Machining for machinable ceramics

Optical equipment
Macor®│80x30x7mm

In order to determine craks and chipping with higher accuracy, we have applied to the penetrant solution to the surface to increase the surface roughness of the tooling, As a result it is possible to prevent from any craks and chipping.

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Machining for machinable ceramics

Optical equipment
Machinable ceramics

Research and Development

KANEKO in cooperation with Chuo University in Japan is developing the worldʼs first fully-digitalized stereoscope unit for multi-view glasses-free 3D endoscope

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Multi-view glasses-free 3D endoscope system

Prototype of 3D endoscope
90x43x120mm